Displaying items by tag: Plant
Tarmac installs waste fuel unit at Tunstead plant in the UK
11 October 2019UK: CRH companies Tarmac and Sapphire Energy Recovery have installed a waste-derived fuel processing unit at the Tunstead cement plant in Derbyshire. The unit will produce 'specialised fuel,' a type of solid recovered fuel (SRF) for the cement plant.
"Using waste-derived fuels is well established in the industry but having our own fuel processing plant on site is a first for us. This project from initial concept to actual results, has been a fantastic collaborative experience between Sapphire's commercial, technical, operational and environmental teams, with strong support from the Tarmac kiln and permitting teams,” said David Wilson, Sapphire’s commercial manager. He added that the companies can adjust the blend and amount they use to suit the production process.
LafargeHolcim France and ADEME Occitanie inaugurate waste recovery unit at Port-la-Nouvelle cement plant
11 October 2019France: LafargeHolcim France and ADEME Occitanie, the French Environment and Energy Management Agency for the region, have inaugurated a waste recovery unit at the Port-la-Nouvelle cement plant. The project has an investment of Euro7.5m with support from ADEME. It has included the installation of a drying workshop, a storage and feeding system to the kiln and a chlorine bypass for the kiln. It is intended to help the cement plant use solid recovered fuel (SRF) achieve a co-processing rate of over 90% by 2022.
The cement plant in Occitanie has been using alternative fuels including used tires, animal meal or industrial wood since 1988. Following the installation of a crushed solid waste valorisation workshop in 2011 it achieved a substitution rate of over 60% in 2018.
New RDF facility to power cement plants
12 September 2019Egypt: The New Urban Communities Authority (NUCA) of the Egyptian Ministry of Housing (MoH) has engaged BESIX and Oracom Construction for the establishment of a refuse-derived fuel (RDF) processing plant in Cairo. Mubasher has reported that Minister of Housing Assem El-Gazzar has stated that when operational the facility will provide 0.7Mt/yr fuel for cement plants.
Sumitomo Osaka Cement using flood debris as alternative fuel
29 August 2019Japan: Sumitomo Osaka Cement is using debris from flooding and heavy rainfall that took place in mid-2018 in the southwest of the country as an alternative fuel and raw material for cement production. It used around 12,000t of waste in this manner by the end of July 2019. The materials have been used at its integrated Ako and Kochi plants. Previously the cement producer has used so-called ‘disaster waste’ created by earthquakes and typhoons.
US: Geocycle North America has received a new Untha XR mobil-e waste shredder at its plant in Dorchester, South Carolina. The mobile unit with 2 x 177hp motors, will process non-hazardous post-industrial waste to produce refuse-derived fuel (RDF) for LafargeHolcim’s Holly Hill cement plant. The shredder is currently configured to manufacture 10t/hr of RDF and the plant aims to generate 35,000 – 40,000t/yr of the fuel. Untha says that the new product replaces a previous shredder from another manufacturer.
Caribbean Cement to invest in co-processing tyres
22 July 2019Jamaica: Caribbean Cement plans to invest in co-processing tyres as part of a US$9m spend on capital projects in 2019. More details on the project will be disclosed later in July 2019 when a memorandum of understanding is signed with the government, according to the Gleaner newspaper. The subsidiary of Mexico’s Cemex has already spent US$0.5m on handling tyres.
Fairport Engineering working on alternative fuels storage and feed system for Cemex’s Rugby cement plant
12 July 2019UK: Fairport Engineering is working on an alternative fuels storage and feed system for Cemex’s Rugby cement plant. This project underwent feasibility studies in 2018 and 2019. It is now seeking planning permission and final capital sanction. Once obtained the project execution is likely to take place during a future scheduled kiln shutdown period.
Fairport Engineering has worked on various projects at the Rugby plant since 1998. At this time it supported the installation of a new Polysius kiln with the supply of an associated combined raw materials store. Later it worked on the design and management of a new filter installation in 2006 to support tighter emissions regulations associated with alternative fuels such as a tyre chip and refuse-derived fuel (RDF).
Tarmac Dunbar cement plant orders solid recovered fuel system from Saxlund International
10 July 2019UK: Tarmac has ordered a solid recovered fuel (SRF) handling system from Saxlund International to increase the capability to utilise alternative fuels at its Dunbar integrated cement plant. The SRF system will be installed in the second half of 2019. It is designed for the reception of trucks and storage of fuel in two bunkers. The new system includes processing of fuel to remove ferrous and oversize particles before weighing and dosing into a pneumatic conveying system for kiln injection. The Dunbar plant will use SRF supplied by Hamilton - Solid Recovered Fuel.
“We are delighted to be involved in the development of this new SRF facility at the Dunbar Cement works. The overall system for the reception, storage and conveying of SRF fuel will help to ensure a highly resilient and robust solution for our client,” said Mark Neal, sales manager at Saxlund International.
Hungary: Lafarge Cement Hungary plans to spend Euro6.2m on an upgrade at its integrated Kiralyegyháza plant. The investment will be used to increase its alternative fuels substitution rate to 80% from 60% at present, according to MTI. The unit’s CO2, emissions will also be reduced by 10%. The upgrade will start in late 2019 with expansion of the plant’s alternative fuels storage capacity planned for the first half of 2020.
Kuwait: Meshal Al-Rashed, the executive vice-chairman of Kuwait Cement Company, has asked that the government consider its request to use alternative fuels at its Shuaiba integrated plant, according to the Arab Times newspaper. It wants to co-process municipal waste at the unit.