Displaying items by tag: RDF
Polish Cement Producers’ Association lobbies for greater support with alternative fuel substitution
11 November 2019Poland: Figures from the Polish Cement Producers’ Association (SPC) have shown a 30% reduction in specific CO2 emissions over the 30-year period from 31 December 2019 to the projected figure for 31 December 2019 due to the co-processing of alternative fuels (AFs) by cement producers in the country. It estimated a total cost of investments of Euro2.34bn but said that further developments would be slowed in the absence of governmental action to raise electricity and emissions costs for more pollutant competitors.
Lafarge Poland leads the pack in terms of AF substitution, meeting 75% of its fuel needs (0.4Mt/yr) with prepared unrecyclable refuse-derived fuel (RDF). The company says it will increase this figure to 0.5Mt/yr in 2022. Speaking of the planned 25% increase, Lafarge Poland president Xavuer Guesnu said “Concrete and cement products need not be a problem, but rather a solution to contemporary challenges both urban and climatic.” The LafargeHolcim subsidiary operates a 0.2Mt/yr RDF processing plant at its 2.0Mt/yr integrated Kujawy w Blelawach cement plant.
Kenya: 58% LafargeHolcim subsidiary Bamburi Cement has set out an ambitious alternative fuel plan. In a statement, it said that it would aim to use 30% biomass-derived fuel in cement kilns at its 1.1Mt/yr integrated Mombasa plant. The figure currently stands at 12%. Municipal waste and tyres were among other fuel sources targeted for substitution. In a first step towards achieving this, Bamburi Cement has signed a supply agreement with the Port of Mombasa for confiscated cargoes.
Since 26 September 2019, Bamburi has received waste fuel oil from Shell petrol stations across Kenya via its subsidiary Geocycle at a rate of 240t/yr. In co-processing the oil, Bamburi is helping dispose of some of the 60,000t of waste petroleum produced in Kenya annually. Afrik21 has reported that, with an expenditure of US$5.8m in 2018, alternative fuel substitution is an attempt by the company to reduce untenable operating costs, notably including electricity costs of US$87/MWh. “Bamburi is looking at more partnerships for the disposal of various types of waste as we work to contribute to environmental conservation as part of our sustainability ambitions,” said Bamburi Cement managing director Seddiq Hassani.
Geminor commences RDF transport to Scandinavia
29 October 2019Italy: Geminor began exporting refuse-derived fuel (RDF) by freight train from its RDF-processing plant in Naples to Aalborg Portland Cement’s 2.1Mt/yr Rørdal integrated cement plant in October 2019. Geminor Germany and Italy Country Manager Andreas Hefler stated that the conveyance of 10,000t/yr of RDF in trainloads of 400t, though not significantly time-saving, represented an efficient and sustainable alternative to shipping and trailers. “We hope that others in the waste industry follow suit in transporting by electric train,” said Hefler.
Germany: Vecoplan will present the Vecoplan Infinity (VIZ), a universal material primary shredder specialised in shredding plastics with flexible cutting geometry, at K 2019, the plastics and rubber industry fair, in Düsseldorf. The VIZ is capable of shredding a range of plastic materials for further processing into refuse-derived fuel (RDF) for cement plants.
Re-Gen Waste Expands RDF Plant
23 October 2019UK: Waste processing specialist Re-Gen Waste has invested Euro5.78m in expanding its 80,000t/yr capacity refuse-derived fuel (RDF) processing plant on the Carnbane industrial estate in County Down. Irish News has reported that the expansion will create 30 new positions when the facility, which processes municipal solid and unrecyclable household waste into substitute fuel for cement kilns, becomes fully functional in November 2019. Managing director Joseph Doherty emphasised the importance of the project in bringing the UK closer to the responsible treatment of its 27Mt/yr mixed domestic refuse output “as a resource with a home in our economy.”
Emirates RDF begins building US$36m RDF processing plant
17 October 2019UAE: Emirates RDF, a joint venture of Besix, TG Eco Holding and Finland-based Griffin Refineries, has started construction of a US$36m waste-to-fuel processing facility near Umm Al Quwain. The plant will process municipal solid waste into 0.3Mt/yr of refuse-derived fuel (RDF) for use by cement plants in the Umm Al Quwain emirate.
Italy: Federbeton, the Italian cement and concrete producers’ association, has complained of ‘bureaucratic and regulatory’ obstacles causing Italy to lag behind other European countries in its use of refuse-derived fuel (RDF) in cement production. Statistics from the Italian Technical and Economic Cement Association (AITEC) show a net AFD substitution of 0.39Mt in 2018, corresponding to 20% of cement fuels burned in Italy. This represents a year-on-year increase of 2.4% from 0.38Mt (17%) in 2017, but lags behind the European annual average of 46%. Peak substitution was in neighbouring Austria, where 79% of cement fuel was refuse-derived. “Our investments in environmental technologies are bearing fruit,” said Antonio Buzzi, coordinator of Federbeton’s Environment and Circular Economy Committee. “We are ready to use larger quantities of alternative raw materials, but continue to pay for these obstacles.”
ANSA has reported that in 2018, Italian cement producers achieved a year-on-year decrease in net CO2 emissions of 8.9%. Dust levels also decreased by 15.4% compared to 2017.
India: Dalmia Cement and Topcem have signed a deal with the state government of Meghalaya to buy plastic litter from clean-up operations at a cost of US$422/t. The companies, whose combined integrated cement capacity in the state is 2.5Mt/yr, will burn the refuse-derived fuel (RDF) as a partial substitute for coal at three plants. News18 has reported that the deal is part of a concerted campaign by government, NGOs and the general population to bring about a cleaner and plastic-free Meghalaya in time for the National Games, which the state will host in 2022.
Andalusian cement sector renews RDF commitments
23 September 2019Spain: Members of the Andalusian Cement Producers’ Association (AFCA) have renewed their commitment to sustainable development with the signing of the VI Agreement for Energy Recovery. All six cement producers, including LafargeHolcim, HeidelbergCement and Cemex, which operate in Andalusia submitted to the agreement, which entails a commitment to using refuse-derived fuels (RDF) at a higher rate than the minimum established by Spanish law.
Dalmia cement commits itself to 100% RDF and biofuels by 2030
20 September 2019India: Dalmia Cement has revealed its commitment to the adoption of bamboo matter and refuse-derived fuel (RDF) for 100% of its fuel needs by 2030 as part of its new ‘Future Today’ branding. The company’s plan also consists of a transition to renewable power by 2040 and a 0.5Mt/yr carbon capture and storage facility at its 4.0Mt/yr integrated Ariyalur cement plant in Tamil Nadu in 2022 at the latest. Mahendra Singh, managing director and CEO of Dalmia Cement, has expressed the hope that its product should become ‘the World’s greenest cement.’