Germany: Joule, a producer of liquid fuels from recycled CO2, and HeidelbergCement have announced a partnership to explore the application of Joule's technology to mitigate carbon emissions in cement manufacturing. A successful partnership between Joule and HeidelbergCement could result in the co-location of Joule's Helioculture Technology at one or more HeidelbergCement sites around the world.

Since 1990, HeidelbergCement has worked to decrease its carbon emissions, initiating various programmes across the organisation that have reduced emissions by 23%. HeidelbergCement said that its partnership with Joule represents another example of its sustained dedication to leveraging innovative technologies and programmes for climate protection. As part of the agreement, emissions from various HeidelbergCement plants could provide Joule with the waste CO2 required to feed its advanced Helioculture platform that effectively recycles CO2 back into fuel.

"We've been focused on lowering carbon emissions for more than two decades and we are excited to take further steps to lower our CO2 emissions by working with a dedicated organisation with state-of-the-art technology that is committed to protecting the climate," said Jan Theulen, Director of Alternative Resources at HeidelbergCement. "Joule's process, which effectively recycles waste CO2 into liquid fuels, is a perfect match for HeidelbergCement and our core values and we look forward to starting the journey towards a long-term, mutually beneficial relationship."

Joule's Helioculture process directly and continuously converts sunlight and waste CO2 into infrastructure-ready fuels, including ethanol and alkanes that serve as highly blendable feedstock for diesel and jet fuel products. Only requiring abundantly available inputs, including sunlight, brackish or sea water and waste CO2, the process is well suited for global deployment. For organisations like HeidelbergCement, Joule turns a carbon challenge into a carbon solution by capturing and recycling waste CO2.

"Carbon emissions are a challenge faced by many industries that are of critical importance to everyday life, such as cement," said Brian Baynes, CEO of Joule. "We are pleased to have the opportunity to partner with HeidelbergCement in an attempt to develop a modern, ultra-low carbon cement manufacturing process."

Oman: Raysut Cement Company has signed an agreement with Arabian Industries for the installation of a gas pressure reduction station (GPRS) at its Raysut plant. Oman Gas Company has been appointed as the Project Management Consultant. Upon completion of the GPRS, cement production will be boosted by 120,000-130,000t/yr. Total investment in the project is estimated at US$5.45m.

UK: Wastecycle's recycling facility in Colwick, Nottinghamshire is now one of the largest in the UK after an expansion of the site. By acquiring seven acres of property, which the company previously leased, and buying an additional four acres, Wastecycle has extended its site to nearly 20 acres.

"It's an exciting time for us because this expansion provides us with the platform we need to reach the next stage of growth as a company," said Financial Director Nathan Cole. "Over the long term, we plan to use the additional land to expand our extensive recycling and resource management activities. This will help us broaden the services we offer our customers while improving the quality and sustainability of the recycled products we manufacture."

The company has also completed an expansion of its main office to accommodate its growing workforce. After a 20% growth in staff 2015, it now employs almost 300 people across its Colwick site and its two sites in Leicestershire. "Ensuring our teams are comfortable in their working environments is very important to us because, not only does it increase productivity, but it also creates positive morale," said Cole. "Larger premises also provide the opportunity to open up new jobs, while improving the quality of service we can provide to customers."

Wastecycle separates 500,000t/yr of waste, including 18,000t/yr of recycling from 126,131 homes in the Nottingham City Council area. Some of the waste is turned into refuse-derived fuel (RDF) for use at cement plants. It also sorts through the rubbish of thousands of businesses across Nottinghamshire, runs a skip hire service and operates a wallboard recycling facility, which it developed with British Gypsum.

In 2014, Wastecycle's turnover increased to Euro42.8m from Euro35.9m in 2013. In 2015, it won four awards, including a bronze environmental best practice accolade at the Green Apple Awards in November 2015. It was recognised for the success of its wallboard recycling scheme, which has prevented more than 30,000t/yr of wallboard from reaching landfill.

South Korea: A new solid recovered fuel (SRF) production facility is now fully operational in Wonju City, South Korea, thanks to global shredding company UNTHA and local partner PERITUS.

Korean waste management specialist Zion has built the SRF manufacturing plant to make smarter use of its residual materials. Now, with the new system in place, pre-sorted construction and demolition waste and commercial and industrial waste, is being shredded to produce a homogenous 50mm fuel for the cement industry.

The UNTHA XR3000C shredder with cutting concept was chosen following a series of trials at UNTHA's Austrian headquarters. Demonstrations showed that the technology could comfortably achieve throughputs of 60-70t/day, with scope to almost double that moving forward. The XR3000C's flexibility also means Zion can achieve a 40-50mm particle size from the single step shredding of plastic bales, which has further boosted the company's SRF production capabilities.

"South Korea may only be in the infancy of its waste-to-energy journey, yet the nation has formed a very sophisticated and disciplined approach to its waste roadmap relatively quickly. Legislation is in place to drive the production of <50mm SRF and the necessary infrastructure is fast evolving to accommodate this," said UNTHA's Head of Business Unit Waste Peter Streinik. "What we see here with Zion, however, is not just a company striving for compliance. They're prioritising energy efficiency, profitability and innovation too, to realise the wider benefits that come with smarter waste management."

Committed to principles akin to Europe's waste hierarchy, Zion extracts as many materials as possible, including bricks, metal, sands, glass and batteries, for re-use or recycling, prior to them entering the SRF manufacturing stream.

"Our family-run business is incredibly passionate about renewable energy, from solar power to alternative fuel production," said Zion's President Geumju Kim. "Now that our new SRF plant is up and running, with state-of-the-art configurable technology in place, the next step is to investigate relationships with different customers. We can satisfy varied specifications, and look forward to improving South Korea's resource agenda."

More Articles …