Displaying items by tag: Plant
Lafarge Zementwerke appoints A TEC for Mannersdorf cement plant alternative fuels Flash Dryer installation
24 November 2020Austria: Loesche subsidiary A TEC has won a contract for the supply and installation of a Flash Dryer for alternative fuels (AFs) in the kiln line of Lafarge Zementwerke's 1.1Mt/yr Mannersdorf cement plant in Lower Austria. The supplier said that it will complete the project in early 2021.
The company said, “Reaching high thermal substitution rates (TSR) requires firing of alternative fuels at the kiln burner. To reach a stable sintering zone for the required clinker quality a high fuel quality (high LCV, small particle size) is needed, otherwise the clinker quality may suffer or the TSR can be limited. With the A TEC Flash Dryer various waste heat sources can be used (clinker cooler flue gas, bypass gas, preheater gas, etc.). The material is dosed to the hot gas flow in the flash dryer and transported with this gas flow, while the moisture is evaporated, to a cyclone and a subsequent filter where the fuel is separated from the gas flow and on-line fed to a kiln burner or a satellite burner. In addition to the drying the lifting effect of the gas can separate 3D impurities which contributes in a further increase of the fuel quality.”
First Nations company signs deal to transport biomass to Lafarge Canada's Richmond cement plant
16 November 2020Canada: The Capital Regional District (CRD) in British Colombia has signed a memorandum of understanding with Ḱenes Transportation, a Wsáneć First Nations partnership company, to contract the transportation of biomass produced at a sewage treatment unit at Hartland Landfill to Lafarge Canada’s Richmond cement plant. The dehydrated biofuel made from treated wastewater is then coprocessed as an alternative fuel at the integrated cement plant. The agreement will last up to five years while the CRD develops long term plans for the biosolids, according to the Times Colonist newspaper.
SungShin Cement orders two FLSmidth HotDiscs
10 November 2020South Korea: SungShin Cement has placed an order with Denmark-based FLSmidth for the supply of two HotPlate combustion devices for installation in lines three and six of its SungShin cement plant. The plant is in the transition from coal fuel to the possibility of 100% alternative fuel (AF) use in the two lines, which it plans to commission in mid and late 2021 respectively.
Team manager of production technology Cho K-R said, “With its degree of flexibility, the HotDisc allows us to substitute coal with a wide range of AFs – refuse-derived fuel (RDF) in our case. As we turn waste into energy, the HotDisc lowers our operating costs without compromising energy efficiency.”
FLSmidth previously delivered two HotDiscs to South Korea, to SsangYong’s Donghae and Yeongwool cement plants.
Environmental Protection Agency schedules alternative fuels hearing in December 2020 for Irish Cement’s Limerick plant
09 November 2020Ireland: The Environmental Protection Agency (EPA) has announced a new date of 2 December 2020 for the hearing of objections against Irish Cement’s refuse-derived fuel (RDF) substitution plans at its Limerick plant. It was postponed from May 2020 due to the coronavirus outbreak, according to the Irish Examiner newspaper. The hearing will take place remotely due to local coronavirus-related social distancing rules.
Irish Cement received its preliminary licence to burn up to 90,000t/yr of RDF at its Limerick plant in September 2019. However, the agency has allowed an oral hearing due to local feeling on the matter. In a separate incident the integrated plant was previously fined Euro4000 for dust emissions in late 2018.
Emirates RDF starts refuse-derived fuel production in UAE
01 October 2020UAE: Belgium-based Besix, Finland-based Griffin Refineries and Tech Group Echo subsidiary Emirates RDF has announced the start of production at its 365,000t/yr-capacity refuse-derived fuel (RDF) plant in Umm Al Quwain, according to Trade Arabia News. General manager Nicolaas de Koning said, “Emirates RDF is delighted that, after intensive cooperation with the Ministry of Climate Change and Environment and the Ministry of Presidential Affairs President’s Initiatives Committee, the RDF facility has launched the production of high-quality alternative fuel for factories in the region.”
Regional law change puts a stop to Lafarge Ravena alternative fuel plans in the US
14 September 2020US: The legislative body of Albany County, New York, has enacted a law ending the establishment of new waste burning facilities. The Times Union newspaper has named LafargeHolcim subsidiary Lafarge North America’s 2.0Mt/yr Ravena cement plant amongst facilities affected. The legislature came to its decision following public outcry after Lafarge North America announced its plans to renew its licence to burn up to 4.8Mt/yr of tyres in January 2019.
Legislator William Reinhardt said, “While most of the attention had been focused on the potential impacts of the law on facilities like Norlite and LaFarge, the real intended point of the legislation is longer term. We want clean air not only today but for the foreseeable future.”
N+P announced upcoming SubCoal plant
31 July 2020Netherlands: N+P has awarded an engineering, procurement and construction contract for a 170t/yr SubCoal refuse-derived fuel (RDF) plant in Farmsum, Groningen Province to Germany-based Sutco RecyclingTechnik. The plant, scheduled for commissioning in early 2021, will occupy the site of an existing N+P SubCoal production facility, acquired by the company in 2012.
It said that the new plant will be equipped “to allow further control of key fuel parameters such as chlorine, sulphur and, nitrogen.” It added, “N+P has developed and fine-tuned the SubCoal production method, resulting in plans for a new layout to implement the lessons learned over the past 10 years.” Managing Director David Driessen said, “The decision of the board to go ahead with a full new-build is a clear sign of our ambition to grow and expand across the globe.”
Indonesia: Solusi Bangun, the Public Works and Housing Ministry, the Environment and Forestry Ministry, the Danish International Development Agency, and the Central Javan and Cilacap administrations have inaugurated an 18,300t/yr-capacity refuse-derived fuel (RDF) plant in Cilacap in the province of Central Java. The Jakarta Post has reported that the US$6.29m plant, the first of its kind in Indonesia, will process 120t/day of municipal solid waste into RDF for cement plants.
The Indonesian government is exploring ways to increase the uptake of RDF production as a waste management alternative across the country and is aiming to open 12 waste-fired power plants of a total power of 234MW by 2022.
Israel: The Environmental Protection Ministry (EPM) has granted Nesher-Israel Cement Enterprises a licence to substitute more refuse-derived fuels (RDF) for petcoke than was previously permitted at its 5Mt/yr integrated Ramle, Central District cement plant. The Times of Israel newspaper has reported that the licence also allows for greater metal emissions. The company said, “As is customary in the global cement industry, the Nesher plant in Ramle uses raw materials and alternative fuels, thus achieving a number of environmental goals, including reducing landfill, minimising the use of natural resources and reducing greenhouse gas emissions.”
India: Geocycle India has launched a “transparent and auditable waste management service” in the form of plastic waste collection with support of Cleanhub. Following a successful pilot in Vijayawada, Andhra Pradesh, Geocycle will now collect used plastic packaging from its customers. The company said that the material will be co-processed by Ambuja Cement at its integrated Bhatapara plant in Chhattisgarh. Between 1 April 2019 and 30 March 2020 Geocycle supplied 21,700t of plastic for use as fuel to cement producers. The company said, “This has created a co-dependent business model which is a win-win for all the stakeholders.”