Displaying items by tag: shredder

Argentina: LafargeHolcim waste management subsidiary Geocycle has begun shredding waste at its Córdoba co-processing plant using a new Untha XR3000C one-step shredder supplied by Austria-based Untha. The shredder will produce refuse-derived fuel (RDF) for use at LafargeHolcim’s Córdoba cement plant. It is the 10th Untha shredder Geocycle has commissioned.

Director Mariano Bollo said, “Geocycle Argentina is no stranger to waste shredding for alternative fuel (AF) production. We previously used a dual-shaft machine manufactured by a competitor of Untha’s, but the capacity and reliability of our machine continued to cause us problems. Untha’s low speed, high torque drive means this is a powerful machine with impressive uptime, ease of maintenance and proven capabilities. This – combined with the shredder’s versatility – meant the business case to switch to an XR was strong. While we think carefully about every decision we make, to ensure each shredder we invest in has absolutely the right configuration for every single plant, we now run a number of Untha machines across our global group,” continued Mariano. “The whole life operating costs of this shredder are extremely low, which means we can consistently produce a profitable, environmentally-sound fuel. It therefore comes as little surprise that we’re looking to standardise the technology we use across our business. This has benefits when it comes to procuring and sharing spare and wear parts too. Working in collaboration with Untha’s local engineering specialists, Geocycle is now optimising the design and layout of the waste processing line to double throughputs in early 2021. This XR investment aligns with our global AF production strategy, which doesn’t just improve our cement manufacturing footprint worldwide – it transforms the environmental status of our local communities too.”

Germany: Vecoplan has launched the VRZ 2500 shredder and the VPC 1600 pre-shredder, which can be combined with the VHZ single-shaft shredder.

The new addition to the VRZ series is intended for recycling and reprocessing waste wood. The unit is equipped with sickle-shaped ripper teeth and is intended for minimal maintenance through the use of HiTorc direct drives. The drives have a capacity of 2 x 138kw and are resistant to tramp materials. They are also dynamic, offering improved start-up and reversing behaviour. “During the development of the new VRZ series shredder, we placed great emphasis on making it robust, resistant to intrusive materials, reliable and low-maintenance,” said Martin Baldus, Head of Industrial Shredding development at Vecoplan.

The VPC 1600 is a pre-shredder intended for use with voluminous objects and bulky wooden items such as pallets. Notably, the new version of this product can be combined with the VHZ single-shaft shredders (VHZ 1600 and VPC 1600) to increase throughput by up to 50% and to save space. With its working width of 1600mm, the 800mm-high VPC is designed to fit exactly onto the VHZ with a sliding frame connecting the shredder and the pre-shredder. The VPC is permanently fixed during operation but it is designed to be moved at other times if an operator has to change the counter-knives in the shredder. The filler port of the new pre-shredder measures 1605 x 1605mm and the drive power is 2 x 9.2kw. Sixteen counter-crushers have been integrated into the machine and it also has two independently running rotors, each with a speed of ten revolutions per minute.

Austria: Andritz has announced its upcoming line of ADuro primary and secondary shredders. The shredders, which it says are ‘for shredding refuse-derived fuels and municipal solid waste, as well as commercial or industrial waste,’ become available in July 2020. Andritz said, “The Andritz automation tools can be tailored to individual customer needs and provide powerful capabilities to monitor machine behaviour and improve plant reliability.”

Spain: Switzerland-based LafargeHolcim subsidiary Geocycle has commissioned an UNTHA XR3000C shredder at its Albox waste processing plant in Almeria. The 15,000t/yr shredder will process domestically-produced commercial and industrial waste, including oil- and solvent-contaminated textiles, plastics, paper and cardboard, into fuel suitable for co-processing at any of LafargeHolcim’s five Spanish cement plants. Geocycle Operations Manager Raúl Lannegrand said, “Co-processing is recognised by the United Nations Environmental Programme (UNEP) Basel Convention and the European Commission as a practical, cost-efficient, safe and environmentally-preferred waste treatment method, so it was important for us to make the most of the landfill diversion opportunity we had identified in Spain.”

Germany: Red Dot has awarded Vecoplan its Red Dot Design Award for the new Vecoplan VEZ 3200 pre-shredder for refuse-derived fuel (RDF). The prize ‘acknowledges the aesthetics and workmanship’ of the product, as well as its ergonomiocs and functionality. Vecoplan CEO Werner Berens said, “The design impacts on the machine construction, making the shredder easier to handle for operators.”

UK: Austrian shredder producer Lindner has released details about the installation of a Polaris 1800 shredder on the island of Guernsey in the English Channel. The machine was installed in early 2019 on behalf of Island Waste, part of the Guernsey Recycling Group, to produce solid recovered fuels (SRF). Upon delivery challenges had to be overcome including limited availability of hoisting equipment. At present he shredder processes around 8t/hr of municipal waste into SRF.

Australia: Waste processer Focus Enviro receiving bookings for attendance at a demonstration of its new Untha XR Mobil-e shredder at its plant in Melbourne, Australia, on 20 February 2020. The new shredder will shred residual waste, wood waste and tyres, as might be expected in a cement industry AF application, with Focus Enviro and Untha employees on hand to answer questions. Untha director Gary Moore said, “With high throughputs, low whole life running costs and unrivalled energy efficiency, the XR has revolutionised the industry’s approach to waste shredding for production of RDF.” Bookings can be made by email.

Germany: Vecoplan will present the Vecoplan Infinity (VIZ), a universal material primary shredder specialised in shredding plastics with flexible cutting geometry, at K 2019, the plastics and rubber industry fair, in Düsseldorf. The VIZ is capable of shredding a range of plastic materials for further processing into refuse-derived fuel (RDF) for cement plants.

US: Geocycle North America has received a new Untha XR mobil-e waste shredder at its plant in Dorchester, South Carolina. The mobile unit with 2 x 177hp motors, will process non-hazardous post-industrial waste to produce refuse-derived fuel (RDF) for LafargeHolcim’s Holly Hill cement plant. The shredder is currently configured to manufacture 10t/hr of RDF and the plant aims to generate 35,000 – 40,000t/yr of the fuel. Untha says that the new product replaces a previous shredder from another manufacturer.

Finland: Metso has launched two new pre-shredders in its K-series. The new products are intended for sites with production requirements between 5 – 45t/hr. They are intended for market development in Asia. Particular features of the K-series include: both a synchronous and asynchronous shredding system with two shafts; a knife geometry that the company says reduces the risk of wrapping on the shafts; a modular system; and a build that allows easy access for maintenance.