Displaying items by tag: Poland

Poland: The Polish Cement Producers Association (CPA) has warned of the possible effects of planned new environmental regulations on the cement industry’s supply of alternative fuel (AF). New regulations from the Ministry of Climate and Environment could potentially ban the use of some common fractions of refuse-derived fuel (RDF) at cement plants. The association says that this may precipitate a fuel shortage for cement producers for years to come. In 2020, Polish cement plants used 1.6Mt of RDF. The association added that RDF production for cement plants diverts 10% of total municipal waste from landfill.

CPA chair Krzysztof Kieres said, “The cement industry contributes to both saving natural resources and improving the quality of the environment, including by reducing the amount of waste deposited in landfills.”

The association said that the Polish cement industry has invested Euro2.23bn in modernisation since 1990, in large part in kiln line upgrades to reach its current AF substitution rate of 70%. Its AF substitution target is currently 90%.

Poland: The Association of Cement Producers (SPC) has told the government that the cement industry generates 1.0% (Euro5.39bn) of annual gross domestic product (GDP) directly and 10% (Euro53.9bn) indirectly via construction and, as such, ought to be permitted to continue operations as a ‘necessary business’ under the terms of the country’s coronavirus lockdown. The SPC also said that the industry serves a crucial function in disposing of 11 - 12% (1.32 – 1.44Mt/yr) of Poland’s waste as fuel for cement production.

Poland has been on lockdown due to the coronavirus outbreak since 11 March 2020.

Poland: Figures from the Polish Cement Producers’ Association (SPC) have shown a 30% reduction in specific CO2 emissions over the 30-year period from 31 December 2019 to the projected figure for 31 December 2019 due to the co-processing of alternative fuels (AFs) by cement producers in the country. It estimated a total cost of investments of Euro2.34bn but said that further developments would be slowed in the absence of governmental action to raise electricity and emissions costs for more pollutant competitors.

Lafarge Poland leads the pack in terms of AF substitution, meeting 75% of its fuel needs (0.4Mt/yr) with prepared unrecyclable refuse-derived fuel (RDF). The company says it will increase this figure to 0.5Mt/yr in 2022. Speaking of the planned 25% increase, Lafarge Poland president Xavuer Guesnu said “Concrete and cement products need not be a problem, but rather a solution to contemporary challenges both urban and climatic.” The LafargeHolcim subsidiary operates a 0.2Mt/yr RDF processing plant at its 2.0Mt/yr integrated Kujawy w Blelawach cement plant.

Poland: Norway’s Geminor has opened a new national office in Sopot and appointed Andrzej Zientarski as Country Manager. Kjetil Vikingstad, the chief executive officer (CEO) of Geminor, says that the resource management company’s presence in Poland comes as a response to the ‘booming waste market.’ Although company is focusing on recycled waste wood the territory is also seeing a growing energy recovery sector in Poland, and it has numerous refuse-derived fuel (RDF) and solid recovered fuel (SRF) projects underway.

Poland: Germany’s Vecoplan has opened an office in Warsaw to support the local market. Vecoplan Polska opened its branch office in November 2018. Ireneusz Suszyna will be the local lead for domestic and commercial waste and refuse-derived fuel (RDF). Machine and service sales will be handled by the new office and technical and project support will be provided from the head office in Bad Marienberg in Germany.

Poland: Sweden’s NextFuel AB plans to launch NextFuel, a briquette fuel made from elephant grass, at the 24th Conference of the Parties to the United Nations Framework Convention on Climate Change (COP24) taking place in Katowice. The company says that its product is cheaper than and oil and coal in most markets and could be used to replace some or all of the coal normally used by a cement plant, coal plant or a steel plant. Its first operational plant is based in Austria.

The first NextFuel project is expected to reduce the CO₂ footprint of a cement factory in East Africa by 105% compared to the coal it is using at present. The cement plant also expects to cut its energy costs in half by using NextFuel instead of coal imported from South Africa. It will be able to grow Elephant Grass, the source of the fuel, next to the plant to reduce its fuel transportation costs.

Elephant Grass is a perennial tropical plant that can produce several crops in a year. Once the grass has been harvested, NextFuel says its technology requires ‘very little’ energy to produce a briquette. The company asserts that due to a quick carbon cycle and the storage of carbon, less CO₂ is released into the atmosphere when the fuel is burned than was captured from the atmosphere a few months earlier when the grass was growing. NextFuel says that annually the carbon cycle becomes negative.

After the grass is harvested, it is dried and fed into a patented reactor. This is a rotary drum, indirectly heated and operated with a low oxygen atmosphere. While inside that drum, volatile elements are separated from the grass, and the physical properties together with the energy content are transformed in less than 30 minutes. The reactor also drives out the off-gases from the grass. They are used as surplus energy to produce heat or electricity to power the facility. After the reactor is finished, the fuel is densified and turned into briquettes that are cooled. These briquettes are ready to use directly as a CO₂ negative fossil fuel substitute both in industrial and electricity production.

NextFuel plans to scale by licensing its technology to companies all around the world.

Switzerland: LafargeHolcim’s global waste management business, Geocycle, treated 10Mt of waste in 2017, an increase of 13% year-on-year from 2016. It co-processed all types of waste in cement kilns including solid shredded waste from industrial and municipal origin, spent solvents, used tires, waste oils, contaminated soils, industrial and sewage sludges, as well as demolition waste.

“At LafargeHolcim we offer solutions which facilitate the simultaneous recycling and recovery of waste. We have ambitious plans to continue investing in all parts of the world in order to bring the most advanced technology and solutions to our partners and play a role in solving the global waste problem,” said Jan Jenisch, the chief executive officer of LafargeHolcim.

In Europe and North America, the main growth area for LafargeHolcim’s global waste management business was industrial waste, while in Africa more biomass waste such as rice and coffee husks were treated. The strongest growth rates for municipal solid waste (MSW) were seen in Asia and Latin America, where waste infrastructures are still developing and municipalities continue to seek more sustainable solutions for the growing volume of household waste.

In 2017 LafargeHolcim built three new major waste treatment facilities: Kujawy in Poland, El Sokhna in Egypt and Oum Azza in Morocco. It said that Oum Azza is the first waste pre-processing platform for MSW in the Middle East and Africa.

Poland: LafargeHolcim has spent Euro36m on upgrades to alternative fuels handling at its Kujawy cement plant. The investment includes preparing the kiln for the use of alternative fuels, building a new terminal, setting up a new automated laboratory and building a hall for storing and processing alternative fuels. The project is intended to adjust the plant’s kiln for processing alternative fuels and securing new alternative fuel sources. The cement producer aims to control the alternative fuels supply chain for its plant from source to kiln.

UK/Europe: Cemex’s South Ferriby cement plant is participating in the European Union (EU) supported enhanced energy and resource efficiency and performance in process industry operations via onsite and cross-sectorial symbiosis (EPOS) project. Designed to enable cross-sector industrial working, the project highlights case studies exemplifying ways for companies to use wastes from other industries to deliver greater efficiency, save raw materials, and contribute to more sustainable processes.

The South Ferriby plant has worked with other companies, including the INEOS chemical company, to determine how waste from INEOS’s production could be used as part of the cement manufacturing process. In addition Cemex Poland and Cemex Research Group in Switzerland will also represent Cemex in the project.

“It is a privilege for Cemex’s cement plant in South Ferriby to participate in this project, collaborating with other companies and partners across Europe. This helps to ensure that we operate our cement plant as efficiently as possible, while learning lessons that we can apply to our other facilities,” said Kevin Groombridge, South Ferriby Cement Plant Environment Manager.

Poland: Vive Textile Recycling will be able to supply more alternative fuels from textiles to Cementownia Ożarów following an expansion of its production line. The company signed a three-year contract in December 2015 to supply fuel to the subsidiary of CRH, according to the Nowy Przemysl newspaper. Vive Textile Recycling, the only Polish producer of alternative fuel from textiles, is now able to produce 16,000 - 18,000t/yr of fuel.